5100 SERIES TEXSTEAM AIR OR GAS DRIVEN INJECTORS

5100 SERIES TEXSTEAM AIR OR GAS DRIVEN INJECTORS DESCRIPTION The 5100 Series Texsteam Chemical Injectors are single acting, positive displacement plunger-type pumps, powered by gas via a diaphragm with a spring return. Speed control is accomplished by regulating the exhaust gas discharge flow. Reversal is accomplished by a direct spring- actuated switching mechanism ( rotary three-way valve) . Volume is controlled by the speed of the pump and by the stroke length, either 1” or 1/ 3” lengths. The 5100 Series is capable of pumping high pressures with gas pressure as low as 8 psi and handling volume output up to 30 gallons per day. The pump is lightweight, compact and contains a minimum of working parts for easy maintenance. Each fluid pump head is equipped with a stainless steel plunger, ball checks, ball check springs, top seat, top bushing, bottom bushing, adjustable VEE type packing and a priming valve. The packing yoke is equipped with a drain to monitor for possible packing leaks. Because of the sealed bearings, the unit is oil-less. The 5100 Series performs accurately because ( 1) the head is designed for high volumetric efficiency, ( 2) a positive trip mechanism assures fine control of plunger stroke length, and ( 3) the speed is regulated by controlling the exhaust gas discharge flow which creates a rapid fluid discharge with slow suction. APPLICATIONS • The introduction of de-emulsifiers, solvents, corrosion inhibitors, de-salting agents and flocculants in oil country operation • High pressure bearing lubrication • Water treatment • Blending processes in refining and process plants • Injection of methanol in gas pipelines • Hydrostatic testing • Sampling ACCESSORIES, OPTIONS, & VOLUME Sour Gas Trim - Pump models L and LP are furnished with sour gas trim as standard. Models H and HP are available for sour gas service specification. TB-40 Regulator - for inlet gas pressure greater than 35 PSI and up to 1500 PSI Alternate Parts - Teflon, Viton, or Fluorosilicone packing, hastelloy balls. Maximum GPD = gallons per day Plunger Discharge For Operation Off Air or Gas Pressure to 33 PSI Constant Size Pressure Power Unit 5100 Series ( Standard Packing) Model Number Maximum Volume 3/ 16” 1500 PSI 5104 4.2 GPD 1/ 4” 1500PSI 5101 7.5 GPD 3/ 8” 1500PSI 5103 16.8 GPD 1/ 2” 1500PSI 5105 32.0 GPD ( High Pressure Packing) Model Number Maximum Volume 3/ 16” 6000PSI 5104 2.8 GPD 1/ 4” 6000PSI 5101 5.0 GPD 3/ 8” 6000PSI 5103 12.0 GPD 1/ 2” 3500PSI 5105 22.0 GPD 1. Basic pump no tank, base, regulator, gauge ( Shipping Weight: 45 lbs.) 2. Furnished with 5 gallon stainless steel tank mounted on heavy galvanized steel base and equipped with level gauge and suction line but no regulator or gauge ( Ship Weight: 60 lbs.) 3. Furnished with regulator and gauge but no tank or base ( Shipping Weight: 48 lbs.) 4. Furnished with 5 gallon stainless steel tank mounted on heavy galvanized steel base and equipped with level gauge, suction line, regulator and gauge ( Shipping Weight: 62 lbs.) Volumes shown for low pressure heads with standard packing are at zero PSIG discharge pressure. Volumes For high pressure head with hard packing are shown at 1500 PSIG discharge pressure. START UP AND OPERATION After the pump has been installed, only a few minor adjustments are necessary for every day operation. Here are a few check points. 1. Check gas supply pressure. 2. Check speed control with the chart which will give you the volume the pump is injecting. 3. Check for excess leakage around the packing gland. If is not possible to stop excess leaking, replace the packing. If the plunger is badly scored, replace the plunger. Do not adjust packing against pressure. 4. Open the priming valve to check pump action. 5. Oil thrust rod occasionally. PARTS LIST 1. TC-0252 1 Diaphragm Cover Cast Iron 2. TD-0251 1 Housing Cast Iron 3. TC-2128 1 Molded Diaphragm Buna-N, Nylon 4. P54-062000-0200 1 Washer Stl. Zinc Pl. 5. TA-3320 1 Locknut Stl. Zinc Pl. 6. TA-1821 1 Return Spring C.S. Zinc Pl. 7. TB-1193 1 Pilot Valve Line Assy. 303 S.S. Tubing 8. P86-025075-0200 4 Wing Screws Stl. Zinc Pl. 9. TB-0438 1 Diaphragm Plate Steel 10. TB-0548 1 Cover Cast Iron 11. TB-0444 1 Thrust Rod Steel 12. TB-0446 1 Pilot Valve See Page 7 13. TA-1823 1 Bumper Plate Steel 14. TB-0447 1 Rod Adapter Steel 15. TA-0290 1 Pin Steel 16. P01-037125-3900 8 Hex Hd. Cap Screw SS 17. P25-037000-3900 8 Hex Nut SS 18. P01-031100-3900 4 Hex Hd. Mach. Screw SS 19. P52-031000-3900 4 Lockwasher SS 20. TA-1854 1 Pressure Gauge Range Brass Element 0-35 psig 21. TA-1718 1 Regulator Aluminum/ Brass 22. TA-3324 1 Nipple Stl. Zinc Pl. 24. P52-037000-3900 1 Light Lockwasher SS 25. TA-0075 1 Street El. C.S. Galv. 26. P26-037000-0200 1 Hex. Nut Semifinish Stl. Zinc Pl. 27.TA-1827 1 Bumper Plate Screw Steel 28.TA-1828 1 Adjusting Pin Steel 29.TA-1546 1 Gasket Buna-N 30. TA-1835 1 Air Vent Brass 31. TA-1820 1 Flipper Spring Steel 32. TA-0746 3 Washer C.S. Zinc Pl. 33. TA-6564 1 Stirrup Assembly Cast Iron & Steel 34. 1 Injector Head Head Assemblies ( See page 8 for part list) 36. TA-0315 1 Gland Wrench Steel 37. TA-6563 1 Spring Adapter ( Bottom) Steel 38. TA-0058 1 Gasket-Pilot Valve Fiber 39. TA-2489 1 Gas Exhaust Valve Ni. Plated Brass 40. TA-1829 1 Hex. Hd. Screw Steel 41. P51-037000-0200 1 Internal Tooth Lockwasher Carbon Stl. Zinc Pl. 42. TB-0471 1 Trip Stirrup Cast Iron 43. TA-6563 1 Spring Adapter ( Top) Steel 44. TA-2355 1 Rollpin Steel 45. TA-4015 1 Male Con. & Comp. Nut C.S. Cad. Pl. 46. TA-4016 1 Elbow Con. & Comp. Nut C.S. Cad. Pl. 1. TA-0529 1 Gauge Stick 5 Gallon Stainless Steel 1. TA-1742 1 Gauge Stick 10 Gallon Stainless Steel 2. TA-0664 1 5 Gallon Tank 430 Stainless Steel 2. TA-1539 1 10 Gallon Tank 304 Stainless Steel 3. TA-3118 1 Connector Polypropylene 4. TA-3116 1 Elbow Connector & Polypropylene 1. Compression Nut Assy. 5. TB-0038 1 Sight Feed Assembly Optional and in lieu 1 of Item 25 6. TA-0950 1 Base, 5 Gal. Steel TB-0758 1 Base, 10 Gal. Steel 7. TA-3123 1 Suction Line 5/ 16” x22” Polypropylene 9. TA-2459 1 Screen Stainless Steel 10.TA-0792 1 Bushing Brass 11. P53-031000-0200 4 Cut Washer C.S. Zinc Pl. 12. P52-031000-3900 2 Lockwasher SS 13. P25-037000-3900 2 Hex Nut SS 15. P01-031100-3900 2 Hex Head Cap Screw SS 16. P10-031125-0200 1 Pan Hd. Slotted Steel Zinc Pl. Machine Screw 17. TA-0098 1 Bowl Glass 18. TA-0206 1 Strainer Monel 19. TA-0104 1 Bowl Gasket Fiber 20. TB-0039 1 Sight Feed Body Aluminum 21. TA-0101 1 Shut off Assembly Brass 25. TB-0871 1 Tank Gauge, 5 Gal. Assembly TB-1285 1 Tank Gauge, 10 Gal. Assembly 1. TB-0441 1 Body Cast Iron Valve Disc and 17-4 Ph SS 2. TA-4147 1 Drive- Pin Assy. Steel Hardened TA-4062 Pin Only 4. TA-0077 1 Valve Spring Stainless Steel Elbow Connector 5. TA-4016 1 & Compression C.S. Zinc Plated Nut Assy. 6. P03-025037-0200 1 Hex Socket Steel Cap Screw 7. P53-025000-0200 1 Washer C.S. 8. TA-0906 1 Disc Retainer C.S. Zinc Plated 9. TB-1631 1 Flipper Arm & 17-4 SS Flipper Arm Bearing Assy. With C.S. Bearing 10. TA-0579 1 Washer Stainless Steel 11. TA-0677 1 Outlet Body Brass 12. TA-0391 1 Spring Stainless Steel 13. TA-0054 1 Ball Stainless Steel 14. TA-2093 1 O-Ring Viton TA-0479 1 O-Ring Buna-N 15. TA-0678 1 Inlet Body Brass 16. TA-1296 1 Outlet Body Stainless Steel 17. TA-1297 1 Inlet Body Stainless Steel 18. TA-1574 1 Gasket Stainless Steel 19. TA-2489 1 Valve Brass, Ni Plated 1. TA-0200 Upper Valve Seat 20. P25-025000-0200 Nut 21. P55-025000-3900 Washer 22. TA-3106 U-Bolt 23. TA-3112 Handle Valve 24. TA-3199 O-Ring, Viton 25. TC-0393 Frame, Alum. 26. TA-3100 Spring, 303 SS 27. TA-3101 Flat Washer 28. TA-3102 Gauge Glass 29. TA-2184 O-Ring, Viton 30. TA-3103 Strainer, 303 SS 31. TA-3104 Retainer Nut, 303 SS 32. TA-3115 Valve Body, 303 SS 33. TA-3144 Stem Valve, 303 SS 34. TA-3113 Spring, 316 SS 35. TA-3328 Washer, 303 SS 36. TA-3107 O-Ring, Viton 37. TA-2163 O-Ring, Buna-N Plunger Size/ Model # 3/ 16" 1/ 4" 3/ 8" 1/ 2" 5104 5101 5103 5105 Item Material Material All Ductile All Ductile All Ductile All No. Specification Construction Stainless w/ SS Stainless w/ SS Stainless w/ SS Stainless Steel Trim Steel Trim Steel Trim Steel Head Assembly No. TB-1472 TB-0166 TB-0755 TB-0203 TB-0756 TB-0496 TB-0732 1.Body TC-2040 TC-0275 TC-0291 TC-0276 TC-0425 TC-0272 TB-0349 2.Plunger 17-4 PH TA-5643 TA-1312 TA-1312 TA-1745 TA-1745 TA-1876 TA-1876 3.Plunger Packing Gland 303-SST TA-5642 TA-1463 TA-1463 TA-0957 TA-0957 TA-1219 TA-1219 4.Plunger Packing Buna-N TA-3969 TA-1461 TA-1461 TA-1456 TA-1456 TA-0959 TA-0959 ( see table below for maximum Buna-N Hard TA-3948 TA-2295 TA-2295 TA-1875 TA-1875 TA-1874 TA-1874 discharge pressures) Viton TA-3967 TA-4102 TA-4102 TA-4101 TA-4101 TA-4103 TA-4103 Viton Hard TA-6253 TA-6555 TA-6555 TA-6556 TA-6556 TA-6557 TA-6557 Teflon TA-3966 TA-1642 TA-1642 TA-1234 TA-1234 TA-1012 TA-1012 Fluorosilicone TA-6574 TA-6257 TA-6257 TA-6258 TA-6258 TA-6259 TA-6259 5.O-Ring, Suction & Discharge Buna-N TA-0479 TA-0479 TA-0479 TA-0479 TA-0479 TA-0479 TA-0479 ( included in items 8 & 14) Viton TA-2580 TA-2580 TA-2580 TA-2580 TA-2580 TA-2580 TA-2580 Teflon TA-6159 TA-6159 TA-6159 TA-6159 TA-6159 TA-6159 TA-6159 Fluorosilicone TA-4113 TA-4113 TA-4113 TA-4113 TA-4113 TA-4113 TA-4113 Kalrez TA-5037 TA-5037 TA-5037 TA-5037 TA-5037 TA-5037 TA-5037 Aflas TA-5073 TA-5073 TA-5073 TA-5073 TA-5073 TA-5073 TA-5073 6. Top Bushing 302-SST TA-1496 TA-1496 TA-1496 TA-1496 TA-1496 TA-1496 TA-1496 7.Ball Check Spring 316-SST TA-0077 TA-0077 TA-0077 TA-0077 TA-0077 TA-0077 TA-0077 316-SST TA-0054 TA-0054 TA-0054 TA-0054 TA-0054 TA-0054 TA-0054 8. Large Top Ball 3/ 8” Hastelloy TA-0064 TA-0064 TA-0064 TA-0064 TA-0064 TA-0064 TA-0064 Head Assembly No. TB-1472 TB-0166 TB-0755 TB-0203 TB-0756 TB-0496 TB-0732 1. Body TC-2040 TC-0275 TC-0291 TC-0276 TC-0425 TC-0272 TB-0349 2. Plunger 17-4 PH TA-5643 TA-1312 TA-1312 TA-1745 TA-1745 TA-1876 TA-1876 3. Plunger Packing Gland 303-SST TA-5642 TA-1463 TA-1463 TA-0957 TA-0957 TA-1219 TA-1219 4. Plunger Packing Buna-N TA-3969 TA-1461 TA-1461 TA-1456 TA-1456 TA-0959 TA-0959 ( see table below for maximum Buna-N Hard TA-3948 TA-2295 TA-2295 TA-1875 TA-1875 TA-1874 TA-1874 discharge pressures) Viton TA-3967 TA-4102 TA-4102 TA-4101 TA-4101 TA-4103 TA-4103 Viton Hard TA-6253 TA-6555 TA-6555 TA-6556 TA-6556 TA-6557 TA-6557 Teflon TA-3966 TA-1642 TA-1642 TA-1234 TA-1234 TA-1012 TA-1012 Fluorosilicone TA-6574 TA-6257 TA-6257 TA-6258 TA-6258 TA-6259 TA-6259 5. O-Ring, Suction & Discharge Buna-N TA-0479 TA-0479 TA-0479 TA-0479 TA-0479 TA-0479 TA-0479 ( included in items 8 & 14) Viton TA-2580 TA-2580 TA-2580 TA-2580 TA-2580 TA-2580 TA-2580 Teflon TA-6159 TA-6159 TA-6159 TA-6159 TA-6159 TA-6159 TA-6159 Fluorosilicone TA-4113 TA-4113 TA-4113 TA-4113 TA-4113 TA-4113 TA-4113 Kalrez TA-5037 TA-5037 TA-5037 TA-5037 TA-5037 TA-5037 TA-5037 Aflas TA-5073 TA-5073 TA-5073 TA-5073 TA-5073 TA-5073 TA-5073 6. Top Bushing 302-SST TA-1496 TA-1496 TA-1496 TA-1496 TA-1496 TA-1496 TA-1496 7. Ball Check Spring 316-SST TA-0077 TA-0077 TA-0077 TA-0077 TA-0077 TA-0077 TA-0077 316-SST TA-0054 TA-0054 TA-0054 TA-0054 TA-0054 TA-0054 TA-0054 8. Large Top Ball 3/ 8” Hastelloy TA-0064 TA-0064 TA-0064 TA-0064 TA-0064 TA-0064 TA-0064 9. Top Seat-Assembly Buna-N " O” Ring 303-SST TB-0737 TB-0737 TB-0737 TB-0737 TB-0737 TB-0737 TB-0737 Top Seat-Assembly ( Metal-to-Metal) 303-SST N/ A TA-0806 TA-0806 TA-0806 TA-0806 TA-0806 TA-0806 10. Small Top Ball 1/ 4” 316-SST N/ A TA-0126 TA-0126 TA-0126 TA-0126 TA-0126 TA-0126 11. Priming Valve 303-SST TA-5462 TA-1497 TA-1497 TA-1497 TA-1497 TA-1497 TA-1497 12. Nut, Plunger Packing Gland 303-SST TA-6353 TA-6353 TA-6353 TA-6353 TA-6353 TA-6353 TA-6353 Suction Ball 3/ 8” 316-SST TA-0054 TA-0054 TA-0054 TA-0054 TA-0054 TA-0054 TA-0054 Hastelloy TA-0064 TA-0064 TA-0064 TA-0064 TA-0064 TA-0064 TA-0064 13 Suction Ball 1/ 2” ( Use with TA-0771) 316-SST N/ A TB-0053 TB-0053 TB-0053 TB-0053 TB-0053 TB-0053 Metal-to Metal Bottom Seat only Bottom Seat ( w/ Buna-N “ O-Ring) 303-SST TB-1216 TB-0736 TB-0736 TB-0736 TB-0736 TB-0736 TB-0736 14* Bottom Seat Bushing Metal-to Metal 303-SST N/ A TA-0771 TA-0771 TA-0771 TA-0771 TA-0771 TA-0771 ( Use w/ TA-0053 1/ 2” Ball Only) 15. Gasket 304-SST TA-4394 N/ A N/ A N/ A N/ A N/ A N/ A 18. Locknut Brass TA-0225 TA-0225 TA-0225 TA-0225 TA-0225 TA-0225 TA-0225 Item Part No. Name Material A. P01-031050-0200 HHCS C.S. Zinc Pl. B. P01-025050-0200 HHCS C.S. Zinc Pl. C. P52-031000-0200 Lockwasher C.S. Zinc Pl. D. TA 7091 Microswitch Aluminum E. TA 7088 Microswitch Aluminum Mounting Plate F. TA 7090-1 Thrust Collar Assembly G. TA 7095 Bushing C.S. Zinc Pl. H. TA 7096 Elbow C.S. Zinc Pl. I. TA 7092 Tubing S.S. J. TA 7097 Ferrule C.S. Zinc Pl. K. TA 7098 Flareless Nut C.S. Zinc Pl.