4300 SERIES TEXSTEAM ELECTRIC DRIVE CHEMICAL INJECTORS

ELECTRIC DRIVE CHEMICAL INJECTORS TEXSTEAM PUMP SERIES 4300 DESCRIPTION The series 4300 chemical injectors are electric motor driven, positive displacement pumps utilizing an inte- gral worm gear drive available in three different standard ratios and 6 plunger sizes to provide a wide selection of volumes and pressures .063 GPD up to 325 GPD per head, against pressures from 150 to 5000 psig. An optional 10 to 1 gear reducer, mounted externally, is available for extra low pumping rates from 1-1/ 4 gallons per day down to 1/ 2 pint per day. Pumps are standard with a micrometer type stroke adjustment that puts an end to the tedious work of stopping and starting the pump while trying to set the proper flow rate. A 0-100% change in capacity is possible while the pump is running. Each complete turn of the knob results in a 10% change in stroke setting. Repeatable accuracy is 1% of set point. Up to eight heads driven by a common motor are possible, and each head can be independently adjusted. The standard, virtually trouble free packed plunger injector heads have built-in priming valves and a dripring type barrier that will prevent chemicals from being conducted along the plunger and into the gear box. Standard pumps can be furnished with high strength ductile iron or all stainless steel liquid ends to handle a wide variety of chemicals used in oil and gas production facilities, pipelines, process plants and other applications where a rugged, easy to maintain proportioning pump is required. FEATURES • Integral gear drive and crosshead mechanism in heavy cast iron housing with an oil level sight gauge. • Output gear of high strength alloy iron is supported in a sturdy special bearing arrangement for maximum rigidity to assure extremely long fife. • A special drip-ring feature on the plunger prevents chemical from being conducted into the gear box and contaminating the lubricant. • Oil level gauge on gear box. • A full gasket under the gear box cover provides a positive barrier against moisture, dirt, and corrosive vapors. • Choice of liquid ends . . . all interchangeable. • Multiplex models with up to 8 heads driven by a common motor are available. • Stainless steel tanks • Flow rate is adjustable while the pump is running. MODELS AVAILABLE The Texsteam 4300 Series pump is gear-driven and utilizes an electric motor, as a power source. Power units ( less tank) and chemical injectors ( with tank, suction piping and flow rate gauge) are available with from one to eight pumping heads in a choice of gear ratios ( 25: 1, 50: 1 or 100: 1) and plunger sizes ( 3/ 16” , 1/ 4” , 3/ 8” , 1/ 2” , 3/ 4 or 1” ) . Refer to the chart below to determine horsepower requirements for units with multi heads. Single head power unit with 10: 1 gear reducer for volumes down to 1/ 2 pint per day. Weight 90 pounds. MODEL DESIGNATION: 43 ~ Indicates gear ratio ( 0 is 50: 1, 2 is 100: 1, 3 is 25: 1) 23 ~ Indicates plunger size ( 1 is 1/ 4” , 3 is 3/ 8” , 4 is 3/ 16” , 5 is 1/ 2” , 6 is 3/ 4” and 7 is 1” ) . 3~ Indicates number of Injector heads( 2 through 8) .Absence of Number Indicates single head unit P ~ Indicates Power Unit model ( without chemical tank.) Absence of P indicates Chemical injector model with tank( s) . SS 3/ 8” ~ Always specify plunger size when ordering as a double check Single Head 3/ 16" 5000 # Hard Pkg. 4324~ 0.063 2.5 2.07 4304~ 0.13 5 4.15 4334 0.25 10 8.3 3000 # Soft Pkg. 1/ 4" 2400 PSI 4321~ 0.5 5 4.15 4301~ 1 10 6.3 4331~ 2 20 16.6 3/ 8" 1200 PSI 4323~ 1.2 12 9.96 4303~ 2.3 23 19.09 4333~ 4.6 46 38.18 1/ 2" 600 PSI 4325~ 2.1 21 17.43 4305~ 4 40 33.2 4335~ 8 80 66.4 3/ 4" 300 PSI 4326~ 4.6 46 38 4306~ 9.1 91 75.5 4336~ 18.2 182 151 1" 150 PSI 4327~ 8.1 81 67.5 4307~ 6.3 63 135.2 4337~ 32.5 325 269.7 Double Headed Units 3/ 16" 5000 # Hard Pkg. 4324-2 0.13 5 4.14 4304-2 0.26 10 8.3 4334-2 0.5 20 16.6 3000 # Soft Pkg. 1/ 4" 2400 PSI 4321-2 1 10 8.3 4301-2 2 20 16.6 4331-2 4 40 33.2 3/ 8" 1200 PSI 4323-2 2.4 24 19.9 4303-2 4.6 46 38.18 4333-2 9.2 92 76.4 1/ 2" 600 PSI 4325-2 4.2 42 34.86 4305-2 8 80 66.4 4335-2 16 160 132.8 3/ 4" 300 PSI 4326-2 9.2 92 76.3 4306-2 18.2 182 151 4336-2 36.4 364 302.1 1" 150 PSI 4327-2 16.2 162 134.4 4307-2 32.6 326 270.5 4337-2 65 650 539.5 Gear box shaft height is 3? From base to center line of shaft. If a Frame 48 Motor is used, four ( 4) TA-1741 shims are required. A Frame 56 Motor can be mounted on base without shims. PART NAME MATERIAL 1. TA-0164 Hex Nut 2. TA-3303 Lockwasher 1/ 4" Steel 3. TA-0167 Cut Washer 4. TA-1741 Spacer ( 48 frame motor only) 5. TB-0437 Base 10 Gauge Galvanized Steel 6. TA-0163 Cap Screw 7. TA-3116 Elbow & Compression Nut 8. TB-0436 5 Gal. Tank & Pump Base TC-0269 10 Gal. Tank & Pump Base 9. TA-0664 5 Gal. Chemical Tank 430 SS TA-2057 5 Gal. Chemical Tank 316 SS TA-1539 10 Gal. Chemical Tank 304 SS 11. TA-0425 Lockwasher 12. TA-0300 Cutwasher 13. TB-0431 Base for two 5 Gal. SS Tanks 14. TA-0144 Hex Nut 15. TA-0677 Brass Outer Body 16. TA-0391 316 SS Spring 17. TA-0054 316 SS Ball 18. TA-0479 Buna N O-ring TA-2093 Viton O-ring 19. TA-0678 Brass Inlet Body 20. TB-0871 5 Gal. SS Tank Gauge Assy. TB-1285 10 Gal. Tank Gauge Assembly 21. TA-3118 Connector & Compression Nut ITEM PART NO. PART NAME MATERIAL 23. TA-3161 Polypropylene Tube 24. TA-3115 303 SS Valve Body 25. TA-3104 303 SS Retainer Nut 26. TA-3103 303 SS Strainer 27. TA-3106 Cad Plated Steel U-bolt 28. TA-2184 Viton O-ring 29. TA-3102 Glass Gauge 30. TA-3101 Fiber Flat Washer 31. TA-3100 303 SS Spring 32. TA-3199 Viton O-ring 33. TA-0577 Cad Plated Steel Washer 34. TA-0164 Cad Plated Steel Nut 35. TC-0393 Aluminum Frame 36. TA-3112 Cad Plated Steel Valve Handle 37. TA-0164 Cad Plated Steel Nut 38. TA-3114 Valve Stem 39. TA-3113 316 SS Spring 40. TA-3328 303 SS Washer 41. TA-3107 Viton O-ring 42. TA-3162 Polypropylene Tube 43. TB-1167 Coupling Guard TB-874 Gauge Repair Kit 44. TA-2266 1/ 4 HP, 1Ph, 60Hz, 115/ 230V Open DP TA-2272 1/ 4 HP, 3Ph, 60Hz, 230/ 460V Open DP TA-2264 1/ 4 HP, 1Ph, 60Hz, 115/ 230V TEFC TA-2268 1/ 4 HP, 3Ph, 60Hz, 230/ 460V TEFC TA-2265 1/ 4 HP, 1Ph, 60Hz, 115/ 230V EX Proof TA-2271 1/ 4 HP, 3Ph, 60Hz, 230/ 460V EX Proof VOLUMETRIC CONVERSION FACTORS cc/ sec x 0.95 = GPH cc/ min x 0.016 = GPH cc/ hr x 0.00026 = GPH iters/ sec x 952 = GPH iters/ min x 15.9 = GPH iters/ hr x 0.264 = GPH mperial GPM x 72 = GPH mperial GPH x 1.2 = GPH ml/ sec x 95 = GPH ml/ min x 0.016 = GPH ml/ hr x 0.00026 = GPH m3/ hr x 264.2 = GPH PRESSURE CONVERSION FACTORS KG/ Sq CM x 14.2 = PSIG In. Hg x 0.49 = PSIG In. Water x 0.036 = PSIG Ft. of Water x 0.43 = PSIG Bars x 14.7 = PSIG kPa ( kilo Pascal) x 0.145 = PSIG Mega Pa x 145 = PSIG PARTS LIST 1. TD-0492 1 Housing Cast Iron 2. TB-1333 1 Crosshead Cast Iron 3. TA-2287 1 Inter Race Bearing Carbon Steel 4. TA-2286 1 Needle Bearing Carbon Steel 5. TA-4066 1 Oil Gauge Assembly Brass w/ Glass Tube 6. TA-3310 2 Truarc Ring Carbon Steel 7. TA-2285 1 Ball Bearing Carbon Steel 8. TA-1961 1 O-ring Buna-N 9. TA-2064 1 Seal Buna-N 10. TA-3311 2 Truarc Ring Carbon Steel 11. TA-4045 1 Cartridge Seal Carbon Steel 12. TA-1871 1 Worm & Shaft Ass' y ( 25: 1 Ratio) Carbon Steel TA-2250 1 Worm & Shaft Ass’ y ( 50: 1 Ratio) Carbon Steel TA-1755 1 Worm & Shaft Ass' y ( 100: 1Ratio) Carbon Steel 13. TA-3319 1 Pipe Plug Cast Iron 14. TA-3849 4 O-ring Buna-N 15. TA-4228 4 Retainer Rod Carbon Steel 16. TA-4755 1 Adjustment Bolt Carbon Steel 17. TA-3312 1 Lockwasher Steel Cad Plated 18. TA-4753 1 Round Head Screw Steel Cad Plated 19. TA-4757 1 Stroke Adjustment Gear Nylon 20. TA-4756 1 Guide Bar 304 SS 21. TA-4758 1 Stroke Adjmt Drive Gear Nylon 22. TA-4759 2 Gasket Buna-N 23. TA-4894 1 Set Strew Steel 24. TA-4229 2 Crosshead Guide Rod Carbon Steel 25. TA-4256 2 Belleville Washer 302 SS 26. TA-0290 1 Plunger Pin Carbon Steel 27. TA-4064 1 Bearing Stud Carbon Steel 28. TA-4065 1 Crosshead Bearing Carbon Steel 29. TA-458 1 Washer Carbon Steel 30. TA-2337 1 Roll Pin Carbon Steel Cad P 31. TA-4092 2 1/ 4” Stat-O-Seal Buna-N 32. TA-4093 2 1/ 4” Gaskets Neoprene 33. TA-3309 1 Pipe Plug Malleable Iron Galvani 34. TA-2457 1 O-ring Buna-N 36. TA-1921 1 Cap Ductile Iron 37. TB-621 1 Worm Gear ( 25: 1 Ratio) Cast Iron TB-616 1 Warm Gear ( 50: 1 Ratio) Cast Iron TB-623 1 Warm Gear ( 100: 1 Ratio) Cast Iron 38. TA-4814 1 Cover Gasket Neoprene 39. TC-1576 1 Cover Carbon Steel Galvaniz 40. TA-1656 1 Lubrication Instructions Paper Tag 41. TA-2970 2 Wing Screw Carbon Steel Cad P 42. GA-3181 1 Name Plate 304 SS 43. TA-171 2 Escutcheon Pin Brass 44. TA-1653 1 1/ 2" x 5/ 8" Coupling TA-1836 1/ 2" x 1/ 2” ( 56 frame motor) 45. TA-3325 1 1/ 4” Nipple Carbon Steel Cad Plated 46. TB-619 1 Lower Bearing Ductile Iron 47. TA-1930 1 Bottom Thrust Washer Carbon Steel 48. TA-2501 1 Machine Screw Carbon Steel 49. TA-459 1 3/ 8” Spring Lockwasher Carbon Steel 50. TA-138 1 Pipe Plug Malleable Iron Galvanized 51. See Pg. 6 Injector Heads 54. TA-4795 1 Bolt Steel Cad Plated 55. TA-4805 1 Stroke Adjmt Knob & Steel Screw Ass' y 56. TA-4761 1 Stroke neat Spindle 303 SS 57. TA-2116 1 O-ring Buna N 58. TA-2351 1 Roll Pin Carbon Steel Plunger Size/ Model # 3/ 16" 1/ 4" 3/ 8" 1/ 2" 3/ 4" 1" Item Part Material All Ductile All Ductile All Ductile All Ductile All Ductile All No. Name Specification SS Iron w/ SS SS Iron w/ SS w/ SS Iron w/ SS w/ SS Iron w/ SS w/ SS Iron w/ SS SS Trim Trim Trim Trim Steel Trim Steel Trim Steel Trim Steel Head Assembly Number TC-2041 TC-1578 TC-1582 TC-1579 TC-1583 TC-1580 TC-1584 TC-1888 TC-1887 TC-1886 TC-1885 1.Body TC-2040 TC-0275 TC-0291 TC-0276 TC-0425 TC-0272 TC-0349 TC-0333 TC-0340 TC-0020 TC-0138 2.Plunger 17-4PH SS TB-1471 TB-1175 TB-1175 TB-1176 TB-1176 TB-1177 TB-1177 TB-1351 TB-1351 TB-1352 TB-1352 3. Plunger Packing Gland 303 SS TA-5642 TA-1463 TA-1463 TA-0957 TA-0957 TA-1219 TA-1219 TA-2769 TA-2769 TA-0043 TA-0043 4. Plunger Packing Set ( Buna N) Buna-N TA-3969 TA-1461 TA-1461 TA-1456 TA-1456 TA-0959 TA-0959 TA-2771 TA-2771 TA-0050 TA-0050 7 Yoke Malleable Iron TB-1173 TB-1173 TB-1173 TB-1173 TB-1173 TB-1173 TB-1173 TB-1884 TB-1884 TB-1884 TB-1884 8 O-Ring ( Included in item 23) Buna-N TA-0479 TA-0479 TA-0479 TA-0479 TA-0479 TA-0479 TA-0479 TA-0612 TA-0612 TA-0612 TA-0612 9 Belleville Washer ( 2 Reqd) C. Steel TA-4256 TA-4256 TA-4256 TA-4256 TA-4256 TA-4256 TA-4256 TA-4256 TA-4256 TA-4256 TA-4256 10. Yoke Packing Set Buna-N TA-4892 TA-4127 TA-4127 TA-4127 TA-4127 TA-4127 TA-4127 TA-4127 TA-4127 TA-4127 TA-4127 11.Top Bushing 302 SS TA-1496 TA-1496 TA-1496 TA-1496 TA-1496 TA-1496 TA-1496 TA-0152 TA-0152 TA-0152 TA-0152 12. Ball Check Spring 316 SS TA-0077 TA-0077 TA-0077 TA-0077 TA-0077 TA-0077 TA-0077 TA-0077 TA-0077 TA-0077 TA-0077 13.Large Top Ball 3/ 8" 316 SS TA-0054 TA-0054 TA-0054 TA-0054 TA-0054 TA-0054 TA-0054 TA-0054 TA-0054 TA-0054 TA-0054 14.Top Seat-Assembly w/ 303 SS TB-0737 TB-0737 TB-0737 TB-0737 TB-0737 TB-0737 TB-0737 TB-0368 TB-0368 TB-0368 TB-0368 15.Small Top Ball 1/ 4” 316 SS TA-0126 TA-0126 TA-0126 TA-0126 TA-0126 TA-0126 TA-0126 N/ A N/ A N/ A N/ A 16. Priming Valve 303 SS TA-5462 TA-1497 TA-1497 TA-1497 TA-1497 TA-1497 TA-1497 TA-0123 TA-0123 TA-0123 TA-0123 ( Ball & Spring incl. 3/ 16" ) 17. Yoke Lock Nut Brass TA-0225 TA-0225 TA-0225 TA-0225 TA-0225 TA-0225 TA-0225 N/ A N/ A N/ A N/ A 18. Nut, Plunger Packing Gland 303 SS TA-4104 TA-4104 TA-4104 TA-4104 TA-4104 TA-4104 TA-4104 TA-2768 TA-2768 TA-0047 TA-0047 19. Yoke Packing Nut Brass TA-4094 TA-4094 TA-4094 TA-4094 TA-4094 TA-4094 TA-4094 TA-4094 TA-4094 TA-4094 TA-4094 20. Plunger Wiper Ring Buna N TA-4095 TA-4095 TA-4095 TA-4095 TA-4095 TA-4095 TA-4095 TA-4095 TA-4095 TA-4095 TA-4095 21. Plunger Drip Ring Buna N TA-4095 TA-4095 TA-4095 TA-4095 TA-4095 TA-4095 TA-4095 TA-4095 TA-4095 TA-4095 TA-4095 22. Suction Ball 3/ 8” Ø 1/ 2” 316 SS TA-0054 TA-0054 TA-0054 TA-0054 TA-0054 TA-0054 TA-0054 TA-0053 TA-0053 TA-0053 TA-0053 3/ 4” & 1” Head 23.Bottom Seat w/ Buna n O-ring 303 SS TB-1216 TB-0736 TB-0736 TB-0736 TB-0736 TB-0736 TTB-0736 TB-0698 TB-0698 TB-0698 TB-0698 24 Plunger Pin Carbon Steel TA-0290 TA-0290 TA-0290 TA-0290 TA-0290 TA-0290 TA-0290 TA-0290 TA-0290 TA-0290 TA-0290 25 Gasket 304 SS TA-4394 N/ A N/ A N/ A N/ A N/ A N/ A TA-2338 TA-2338 TA-2338 TA-2338 26. O-Ring Buna-N NA N/ A N/ A N/ A N/ A N/ A N/ A N/ A N/ A N/ A N/ A 27. O-Ring Buna-N NA N/ A N/ A N/ A N/ A N/ A N/ A N/ A N/ A N/ A N/ A 28 Yoke Cover Plastic TC-1604 TC-1604 TC-1604 TC-1604 TC-1604 TC-1604 TC-1604 N/ A N/ A N/ A N/ A 29 Gasket ( 3 Reqd) Tern Plate N/ A N/ A N/ A N/ A N/ A N/ A N/ A TA-2350 TA-2350 TA-2350 TA-2350 30.Lantern ring 303 SS N/ A N/ A N/ A N/ A N/ A N/ A N/ A TA-2770 TA-2770 TA-0448 TA-0448 31 Ball Cage 303 SS N/ A N/ A N/ A N/ A N/ A N/ A N/ A TA-0444 TA-0444 TA-0444 TA-0444 32 Bottom Bushing 303 SS N/ A N/ A N/ A N/ A N/ A N/ A N/ A TA-0153 TA-0153 TA-0153 TA-0153 33 Bolt 303 SS1 N/ A N/ A N/ A N/ A N/ A N/ A N/ A TA-4452 TA-4452 TA-4452 TA-4452 Alternative Parts for Corrosive Service 4. Plunger Packing Viton 2400# Max. TA-3967 TA-4102 TA-4102 TA-4101 TA-4101 TA-4103 TA-4103 TA-4657 TA-4657 TA-4658 TA-4658 Teflon 1000# Max. TA-3966 TA-1642 TA-1642 TA-1234 TA-1234 TA-1012 TA-1012 TA-2988 TA-298 TA-1013 TA-1013 Hard 5000# Max. TA-3948 TA-2295 TA-2295 TA-1875 TA-1875 TA-1874 TA-1874 TA-2772 TA-2772 TA-4135 TA-4135 8. O-Ring Viton TA-2580 TA-2580 TA-2580 TA-2580 TA-2580 TA-2580 TA-2580 TA-2184 TA-2184 TA-2184 TA-2184 14. Top Seat Assy. ( M-to-M) 303 SS N/ A TA-0806 TA-0806 TA-0806 TA-0806 TA-0806 TA-0806 TA-0157 TA-0157 TA-0157 TA-0157 22. Ball 1/ 2” ( Use w/ TA-0771, 316 SS N/ A TA-0053 TA-0053 TA-0053 TA-0053 TA-0053 TA-0053 N/ A N/ A N/ A N/ A M-to-M Bottom Seat Only) 23. Bottom Seat ( M-to-M) 303 SS N/ A TA-0771 TA-0771 TA-0771 TA-0771 TA-0771 TA-0771 TA-0751 TA-0751 TA-0751 TA-0751.